Building Expansion

building expansion

Sterling Systems & Controls is busting at the seams as we grow.  To better serve our customers we have embarked on a capital project, building expansion working hard to serve customers.  This will increase our production capacity with increased height to better equip our capacity for very high stack-ups of mechanical systems such as ingredient […]

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Upcoming Powder Show 2023

The International Powder & Bulk Solids Conference & Exhibition, also known as “The Powder Show”, is the only event in the western hemisphere bringing together the powder & bulk solids handling and dry processing sector — the community of OEMs, process engineers, and executives whose activity accounts for 70% of the manufacturing lifecycle of every […]

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Dust Containment for Ingredient Batching Systems

Ingredient Batching Systems Provided with Dust Collection and Pneumatic Conveying Systems

Sterling Systems & Controls, Inc. custom engineers ingredient batching systems for dusty, difficult to handle materials, sometimes hazardous materials. Dust containment for ingredient batching systems is essential to protect personnel and equipment. Sterling’s ingredient batching systems are often equipped with dust containment and collection systems, including a dust collector (typically baghouse design), dust collector hoods […]

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Mixing Control for Compounding

Mixer Process Control

Mixing control is critical to quality and production efficiency.  Producing rubber combines plastic resin (pellets, flakes, powders, or liquid) is with other materials, including liquids and bulk solid materials.  Sterling Systems & Controls, Inc. offers a mixing control system for rubber compounding.  An HMI mixing screen is  provided as an extension of the main batching […]

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Size Reduction Mill Monitoring

size reduction mill monitoring

Particle size reduction equipment, also known as grinders and classifiers, are used to reduce the particle size of dry solids.  These devices are rotating machinery. Monitoring proper operation is key to safety for plant and personnel, as well as for process efficiency, and therefore a Size Reduction Mill Monitoring system is advantageous. Mill condition monitors […]

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Material Weighing Systems

Food Safety News Broadest Range of Weighing Solutions

Sterling Systems & Controls, Inc. offers a variety of material weighing systems for many industries and applications. Each system is custom engineered to meet the exact requirements and demands of the application. These systems are useful for automatic blending of materials using single or multiple scales. Semi-automatic material weighing and blending systems require some operator […]

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Dust Collection In Batching Systems

dust collection in batching system

Dust collection in batching systems is a part of what Sterling Systems & Controls, Inc. is all about.  Custom design and engineering of material weighing and ingredient batching systems for dusty, difficult to handle materials, sometimes hazardous materials, requires significant technical and process knowledge.  Fifty (50) years of expertise in ingredient weighing, batching and process […]

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Controls & Automation Matched to the Process


Controls & automation matched to the process.  Matching your objectives, process and specific equipment with the best process control and automation technologies and automation software for a custom engineered solution is a must in today’s business environment.  Process experience and knowledge needs to be combined with an intimate familiarity with the latest control and automation […]

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Filling and Packing Stations for Bulk Bags


Sterling Systems & Controls, Inc. is pleased to announce the availability of its new line of Filling and Packing Stations for Bulk Bags (FIBC’s). These Bulk Bag Filling Stations fit a wide range of bag sizes and can be provided to fill and weigh capacities of from 100lbs – 4400lbs. The Bulk Bag Filling and […]

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Pellet Mill Control and Feed Mill Automation

Replacing Repete Batching and Pelleting Control

Sterling Systems & Controls, Inc. is pleased to announce the availability of its state-of-the-art process control and automation of pelleting mills and processes that may be found in feed mill and pet food manufacturing facilities. Pellet Mill Control and Feed Mill Automation: This new automation software is designed using Windows based .NET framework technology for […]

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